Deepwater Horizon - Transocean Oil Rig Fire

Testimony from Leo Lindner, a drilling fluid specialist with M-I Swaco, highlighted several unusual decisions BP approved for securing the Macondo well.

One involved using a bigger-than-normal and untested spacer to separate heavy drilling mud from lighter seawater as crews prepared to abandon the well in the final hours before it blew out, he said.

Another was a call to displace the mud with seawater down to more than 3,000 feet below the ocean floor, rather than the typical 300, Lindner said.

On the evening of April 20, Lindner said, a number of crew members knew the well was showing higher-than-normal pressures, but he still trusted they had it under control.

[QUOTE=New Orleans Lady;43572]Testimony from Leo Lindner, a drilling fluid specialist with M-I Swaco, highlighted several unusual decisions BP approved for securing the Macondo well.

One involved using a bigger-than-normal and untested spacer to separate heavy drilling mud from lighter seawater as crews prepared to abandon the well in the final hours before it blew out, he said.

Another was a call to displace the mud with seawater down to more than 3,000 feet below the ocean floor, rather than the typical 300, Lindner said.

On the evening of April 20, Lindner said, a number of crew members knew the well was showing higher-than-normal pressures, but he still trusted they had it under control.[/QUOTE]

Nothing wrong with using a spacer. Interpretation of guage pressure was the issue. Both guages should have read ‘0’.

There may be an issue with displacing to 3000 ft below the BOP as it appears to be an unusual practice. Anyone know if Operators have done this before?

I’m sure TOI will bear a lot of responsibility along with BP, Halliburton et al. All these companies for years have mouthed safety but practiced the bottom line. It continues today. Drilling companies are known to replace experienced ultra deepwater rig personnel with inexperienced shallow water personnel as soon as they can in order to save money. It is not unusual for them to move out expats working international and replace them with locals working at 20% of the expats wage. Are they equally as qualified and have the same experience? No, but they can be sent to an in house school for a week or two which will issue them a certificate saying they are. Qualifications and safety do not have not and will not matter, it’s the bottom line that matters. Nothing has changed and no lessons have been learned since the DWH catastrophe except to better hide the nefarious goings on.

Big Oil resets it’s Sight’s on The Gulf Of Mexico. http://www.msnbc.msn.com/id/39917174

[QUOTE=alcor;43575]There may be an issue with displacing to 3000 ft below the BOP as it appears to be an unusual practice. [/QUOTE]

Is it true that the reason they wanted to put the top plug at 3000’ below mud level rather than 300’ was that they wanted to remove the valuable drilling mud? If so, they would just have to replace it when they came back to put the well into production, right? So why remove it in the first place?

Gasoline Consumption Chart [URL=“http://www.facebook.com/l.php?u=http%3A%2F%2Ffutureoptimist.files.wordpress.com%2F2009%2F01%2Fus_petroleum_cons_jan09.png&h=66ddfqsRIzsjOINUOd0WZhd9RSQ”]http://www.facebook.com/l.php?u=http%3A%2F%2Ffutureoptimist.files.wordpress.com%2F2009%2F01%2Fus_petroleum_cons_jan09.png&h=66ddfqsRIzsjOINUOd0WZhd9RSQ[/URL It is remarkable, how American Consumers, are really using less Gas…thank goodness, esp with the Moritorium, in the Gulf!!

Would love to hear your views, on the following: United States Petrolium Consumption Chart : http://futureoptimist.files.wordpress.com/2009/01/us_petroleum_cons_jan09.png

[QUOTE=billslugg;43604]Is it true that the reason they wanted to put the top plug at 3000’ below mud level rather than 300’ was that they wanted to remove the valuable drilling mud? If so, they would just have to replace it when they came back to put the well into production, right? So why remove it in the first place?[/QUOTE]

I believe they planned to set the second barrier cement plug at +/- 8300 ft. Why? I’m not 100% sure but I’ll venture a guess.
By displacing with Sw from 8300 ft to the top of the BOP, we maintain at least a BHP overbalance and never induce an influx. Furthermore, The heavy Spacer would be just above the BOP and as long as we close the Annular quickly, the heavy fluids should remain in place without contaminating the SW below the Annular. We perform the Negative test, and if any BOP issue exists we immediately can restore the overbalance on the well. This would only be a secondary or back-up consideration in the event of BOP failure, a back-up plan.
If failure of the negative test was established, the immediate action would be to re-establish the overbalance by closing the Kill line Failsafe valve and pressuring up the well to the overbalance value.
The next step would be to consider bullheading the hydrocarbon influx back into the formation. Then, displacing the Sw with 14 ppg mud. Meanwhile, with the Annular still closed, the riser could be displaced to 14 ppg mud, which would have to be pumped from the boat to the vessel.

Bottom line, although the displacement takes place 3000 ft below the seabed, there is always an overbalance on the well preventing hydrocarbons entering in the event of a failed cement job. The negative test is the first opportunity to test whether or not the well is capable of flowing…or, whether the cement has failed to seal the well. Personally, I don’t see a problem with it as long as we perform the negative test correctly. This was not done.

Re: alcor’s 5747

There’s a bit more to unity of command than just the notion of having one superior. A useful discussion of the concept in the military domain can be found here:

www.strategicstudiesinstitute.army.mil/pdffiles/pub889.pdf

Like all management principles, it’s subject to interpretation and following it does not guarantee success – but ignoring it does raise the chances of failure.

I must confess that I have seen command/management structures that fill me with more confidence than those described in the alcor’s post, but that topic is going to be pecked to death by the lawyers so I’ll let it pass.

I do have some questions (real questions, not disguised assertions) in regard to the operations of these rigs:

  1. How much time does a Driller have to react to an anomalous flow/pressure/volume reading? Minutes? Hours?

  2. How is an order to activate the BOP issued, verified, and executed?

  3. Anybody know the deepest depth at which a BOP has been activated, either operationally or under test?

  4. Is it really true that BOP technology hasn’t evolved significantly since 1946? This paper:

www.iti.de/fileadmin/Ressourcen/Paper_und_Fachartikel/OMAE_Proceedings.pdf

draws some interesting conclusions.

Cheers,

Earl

Copyright © 2008 by ASME. The analysis of this modified
system leads to a failure probability of 8.3 %, a decrease in the
system failure probability by about 50 %. To improve the
system reliability further, additional redundancies could be
introduced and the effect calculated. For instance, another
bottle neck is the pilot control valve, which could also be
replicated.
Also, the effect of substituting components by more
reliable can be easily analysed. Assuming that the actuators can
be substituted by ones with a significantly lower probability of
blockage (5.09·10-7). For this case, the system failure
probability is calculated as 8.2 %, which is nearly the same
effect as in the first modification.
Alternatively, if a failure probability of 17 % is assumed to
be acceptable, an operation time of about 2.0·104 hrs (≈ 2.3 a)
is achieved.
The introduction of an additional actuator leads to a small
increase of the system reliability of about 5 %.[QUOTE=Earl Boebert;43637]Re: alcor’s 5747

There’s a bit more to unity of command than just the notion of having one superior. A useful discussion of the concept in the military domain can be found here:

www.strategicstudiesinstitute.army.mil/pdffiles/pub889.pdf

Like all management principles, it’s subject to interpretation and following it does not guarantee success – but ignoring it does raise the chances of failure.

I must confess that I have seen command/management structures that fill me with more confidence than those described in the alcor’s post, but that topic is going to be pecked to death by the lawyers so I’ll let it pass.

I do have some questions (real questions, not disguised assertions) in regard to the operations of these rigs:

  1. How much time does a Driller have to react to an anomalous flow/pressure/volume reading? Minutes? Hours?

  2. How is an order to activate the BOP issued, verified, and executed?

  3. Anybody know the deepest depth at which a BOP has been activated, either operationally or under test?

  4. Is it really true that BOP technology hasn’t evolved significantly since 1946? This paper:

www.iti.de/fileadmin/Ressourcen/Paper_und_Fachartikel/OMAE_Proceedings.pdf

draws some interesting conclusions.

Cheers,

Earl[/QUOTE]

Must first acknowledge: Happy birthday to a loyal member of this thread,who has inspired us, from the beginning, http://www.youtube.com/watch?v=EqolSvoWNck MMS study 455 Shear Ram capability Study September 28, 2004 MMS summary
http://www.boemre.gov/tarprojects/455.htm Actual Report
http://www.boemre.gov/tarprojects/455/Final%20Report.pdf

[QUOTE=Earl Boebert;43637]Re: alcor’s 5747

There’s a bit more to unity of command than just the notion of having one superior. A useful discussion of the concept in the military domain can be found here:

www.strategicstudiesinstitute.army.mil/pdffiles/pub889.pdf

Like all management principles, it’s subject to interpretation and following it does not guarantee success – but ignoring it does raise the chances of failure.

I must confess that I have seen command/management structures that fill me with more confidence than those described in the alcor’s post, but that topic is going to be pecked to death by the lawyers so I’ll let it pass.

I do have some questions (real questions, not disguised assertions) in regard to the operations of these rigs:

  1. How much time does a Driller have to react to an anomalous flow/pressure/volume reading? Minutes? Hours?

  2. How is an order to activate the BOP issued, verified, and executed?

  3. Anybody know the deepest depth at which a BOP has been activated, either operationally or under test?

  4. Is it really true that BOP technology hasn’t evolved significantly since 1946? This paper:

www.iti.de/fileadmin/Ressourcen/Paper_und_Fachartikel/OMAE_Proceedings.pdf

draws some interesting conclusions.

Cheers,

Earl[/QUOTE]

Earl,
there’s much more to the command structure than I presented, but the authority on the rig must know all operations and how they are to conducted…even when the highest authority happens to be in his bed resting. He sets the agenda for his crews by consulting with BP management both offshore and onshore, and the TO management onshore. Simply put, he is the highest authority on the vessel, and many minds come together to formulate plans for daily operations, with consideration for operations that don’t go according to plan. When operations don’t go according to plan, the Night Toolpusher is supposed to advise the OIM of the existing anomalies.
In the case of the negative test, either the OIM wasn’t interested or decided that the Night Pusher was competent to make the correct decision on whether a negative test had been achieved. He, the Co Man, and the Driller failed to analyse the data correctly, and their was a wealth of knowledge on the vessel they could have tapped into, the VIPs, day Co man, and OIM all had the credentials for analysis, in my opinion.

In answer to your questions:

  1. A driller should be able to detect a 15 barrel kick when that volume occurs. In truth, he should be able to detect a gain of 5 barrels. Timewise, that depends on the time it takes for the gain to take place and the permeability of the formation offering the influx.
  2. The Driller has full authority to activate the BOP. The ‘order’ is part of his training. Act first and call the relevant authorities later. The execution of the BOP requires the Driller to function the selected BOP by pressing ‘close’ while simultaneously pressing the ‘enable’ button. Fluid count is recorded to confirm the operation takes place, and activity in the BOP can be confirmed by the readback pressure values in the Accumulator bottles. No movement means no activity has taken place. Lights on the panel also confirm the function has been enabled but cannot confirm the function has closed all the way. To confirm the function takes place we refer to known closing volumes for that particular function.
  3. The BOPs have to tested on all wells. All BOPs at whatever depth have to prove the capability to seal and hold pressure.
  4. As to the evolution of BOP technology, aeroplanes still fly with wings. We need stored fluid energy to function the BOPs. This won’t change dramatically in the future. The additional point of interest is that we have to be able to close the BOPs with ‘selectable pressure’, meaning that we adjust the closing pressure depending on what type of tubulars are in the well. Also, the less pressure applied, the longer the BOP components tend to last. This is not to suggest that in the case of testing the BOP we don’t use full manifold pressure to seal the wellbore. It simply means that if we ever have a requirement ot close a BOP and we’re unsure where the Tooljoint is positioned we don’t damage the BOP by functioning with full manifold pressure of, for example, 1500 psi closing pressure. We would reduce to 600 psi to ensure the correct volume of fluid was used when the function is performed. Then increase to 1500 psi.

I haven’t had a chance to view the hyperlinks you present, perhaps later!

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    close Yahoo! BuzzMySpacedel.icio.usRedditFacebookLinkedInFarkViadeoOrkut Text By SIOBHAN HUGHES
    WASHINGTON—A federal investigation into the U.S. Gulf oil spill hasn’t found evidence that BP PLC sacrificed safety to save money, backing a key argument made by the oil company.

View Full Image BY SIOBHAN HUGHES Wallstreet journal

AFP/Getty Images

Fred Bartlit, chief counsel of the National Oil Spill Commission
.“To date, we have not seen a single instance where a human being made a conscious decision to favor dollars over safety,” said Fred Bartlit, the chief counsel for the National Commission on the BP Deepwater Horizon Oil Spill and Offshore Drilling, during his first public presentation on the causes of the spill.

However, he later complained after the panel’s hearing Monday that the media had reached “overarching conclusions” about his comments. BP, he said, was paying more than $1 million a day to drill the Macondo well, and “any time you’re talking about $1.5 million a day, money enters in.”

Nevertheless, the panel’s findings seemed to be a blow to Anadarko Petroleum Corp., which owns a 25% stake in the blown-out Macondo well and has said that its liability is limited because the spill was a result of BP’s actions. Anadarko shares were recently down 4.5%.

Halliburton Co. shares rose 4.9% and Transocean Ltd. shares rose 5%, as the spill commission said that challenges in drilling the well, which led to the worst offshore oil spill ever, are common in the oil industry. That makes it harder to break contractual provisions protecting the companies against liability.

The panel’s staff concluded that gas and oil blew up through the casing, in the middle of the well. That is in line with what BP has concluded. BP has said that the pathway is evidence that the disaster was unlikely to have started with its own well design.

The panel’s staff did say that BP introduced more risk into the system by removing heavy drilling “mud” that provides pressure to keep down gas before setting a 300-pound cement plug that provides another safeguard against a surge of combustible gas to the surface.

But investigators also said that while the problems encountered in drilling the Macondo well were common throughout the industry, the combination of problems meant that the design team should have paid special attention to testing the job.

“These things individually are common in the industry,” said Sambhav Sankar, the deputy chief counsel. “Taken together they’re something that should have been in the head of the design team, cementing team, and if nothing else should have led them to be very careful, very concerned about what they were going to do next to test the job.”

BP, Halliburton and Transocean argued some points in the panel’s findings, jockeying to avoid taking blame.

Halliburton’s Richard Vargo Jr., a cementing manager for the Gulf of Mexico region, disagreed with the conclusion about the flow of the oil and gas. BP’s executive vice president of safety and operational risk, Mark Bly, challenged a conclusion that BP had added risk with its handling of a cement plug. Transocean’s director of special projects, Bill Ambrose, said BP was responsible for interpreting a key test, not Transocean, the owner of the rig.

The degree to which the staff’s initial findings track with BP’s findings may renew questions about the limitations faced by the panel due to a failure of Congress to grant the commission the power to issue subpoenas. Senate Republicans blocked the panel from obtaining subpoena power out of a concern that the commissioners, appointed by President Barack Obama, would be biased against the oil and gas industry.

More from Washington Wire
BP Spill Investigator: ‘Everybody Hates Me’
.As for specific problems in developing the Macondo well along the way, Mr. Sankar said that a decision to use six parts known as centralizers instead of the 21 recommended by Halliburton might not necessarily have been wrong. “There’s no clarity even now on whether the additional centralizers should have been used on the rig,” he said in a presentation.

The findings are just some of the details to emerge at the spill commission’s first hearings in its investigation. The findings follow scathing criticism from Capitol Hill in which lawmakers had said that BP put profits ahead of safety and ignored warnings, such as the warning to use more centralizers.

Experience WSJ professional Editors’ Deep Dive: Drilling Advancements Fuel SectorNATURAL GAS INTELLIGENCE
Horizontal Rig Count Sets New Record
.Natural Gas Intelligence
Technology Fuels U.S. Gas Supplies
.Via Satellite
Rig of the Future: Satellites Aid Operations. Access thousands of business sources not available on the free web. Learn More .A BP employee had seemed to be indifferent, in an email disclosed by the U.S. House Energy and Commerce Committee earlier this year, about a shortage of parts known as centralizers.

But on Monday, the spill investigators provided fuller details about that email, revealing that the BP employee had also indicated that using fewer centralizers—key to keeping the casing centered in the well and thereby ensuring that cement flows evenly instead of leaving gaps through which oil or gas can channel—would simply mean using another tactic. That tactic involves squeezing cement into any empty spaces in the narrow area between the casing and the hydrocarbon formation.

“The team recognized that squeezing is a possibility and that they’ve increased the possibility of having to squeeze by using less centralizers,” Mr. Sankar said.

As for choosing to design the well with a long string instead of a tie-back, Mr. Sankar said that the long string “has some value over the long-term life of the well.” That is the same thing that former BP Chief Executive Tony Hayward had told a House panel, and compares with allegations by U.S. House Energy and Commerce Committee Chairman Henry Waxman (D., Calif.) that BP chose the long string method—which provides half as much protection against a possible pressure surge—to save $7 million.

Using a long string in and of itself “is not a problem,” Mr. Sankar said, but “just requires more attention.”

The presentation is continuing. But last month, the staff found that Halliburton knew about problems with the cement it designed and pumped into the well. The staff also said that because cement jobs may be faulty, the oil industry has tests to identify cementing failures, and that BP and or Transocean personnel misinterpreted or chose not to conduct such tests.

A big issue, highlighted previously, was the failure of rig workers to recognize that a key test, known as a negative pressure test, had failed. In that instance, the staff appeared to put the blame on a loophole in U.S. regulations, noting that there were at the time no specific regulations.
L SPILL PANEL SAYS < MONEY DID NOT TRUMP SAFETY

http://www.glossary.oilfield.slb.com/DisplayImage.cfm?ID=527

Definition of a LINER A casing string that does not extend to the top of the wellbore, but instead is anchored or suspended from inside the bottom of the previous casing string. There is no difference between the casing joints themselves. The advantage to the well designer of a liner is a substantial savings in steel, and therefore capital costs. To save casing, however, additional tools and risk are involved. The well designer must trade off the additional tools, complexities and risks against the potential capital savings when deciding whether to design for a liner or a casing string that goes all the way to the top of the well (a “long string”). The liner can be fitted with special components so that it can be connected to the surface at a later time if need be.http://www.glossary.oilfield.slb.com/DisplayImage.cfm?ID=510

liner

liner

I found this in the 2nd month of this thread. …http://www.aade.org/houston/study/Fluids/11182009/F%20Tahmourpour%20Deepwater%20Cementing.pdf

Appears everybody is playing “patty cake” in Washington…Did They forget the testimonies’ from the wive’s,??? The fear,the TOXIC Work ENviroment???,That in itself does not make one complacent,actually just the opposite,D/T the body’s own defense mechanism, we call “fight or flight” in the medicine field…GOing to work, with the thought of speaking up, and you will lose your job,makes a breadwinner,eat $$$T,to bring home a paycheck., http://www.latimes.com/news/nationworld/nation/la-na-oil-spill-commission-20101110,0,7355018.story

I realize the following is dated from 9/11,however, it is touching…http://cgvi.uscg.mil/media/main.php?g2_itemId=997446

Area RIg Count http://www.apps.slb.com/rigcount/World/Country/Default.aspx